Block stone plant 5758

Function description:
From raw material silos ( 01 ), the various raw materials are transported to the dosing and mixing plant ( 02 ), where the various aggregates are processed into base and finish concrete.

Depending on the layout of the plant, the concrete is delivered by means of a transport system ( 03 ) to the Block Machine ( 04 ). Here, the concrete is filled into a stone mold via a filling truck and compacted by vibrations. Products can be made with and without a finish mix layer.

The still wet concrete products on the casting plate are then transported via a belt conveyor, through a Wet Brush ( 05 ) to the elevator ( 06 ), and if desired with the inclusion of a debris tip ( 07 ) in connection with a possible quality test system.

The wet product slab is transferred to the tram ( 08 ), which is then forwarded to a rack curing system ( 09 ). After curing, the dry product slab is conveyed via the tram to the lowering elevator (10).

The lowering elevator transfers the casting plates with products to the Belt Conveyor ( 11 ), which transports the plates to the position for palletizing.

A Portal Palletizer ( 12 ) lifts the hardened stones and places them on pallets. The Portal Palletizer can place the stones in a row by rotating and laterally shifting the products sideways.

A pallet magazine ( 13 ) ensures that pallets are always available for palletizing.

Via a roller conveyor system ( 14 ), pallets with products are transported to a foil wrapper ( 15 ), with which the pallet has reached its final position and can be lifted (e.g. with a forklift).

The empty casting plates, after emptying, are transported via a belt conveyor through a Plate Brush ( 16 ) with a cyclone filter ( 17 ). The casting plates are then turned by the Plate Turner ( 18 ) and conveyed to the Buffer Elevator ( 19 ), or continue to the plate transferer ( 20 ) before the plate feeder on the block machine.

The control system is a Siemens PLC, with specially developed software.

The control system of the plant containing I/O modules and safety circuits.

Our production takes place both internally and with close partners, where we manufacture everything from individual components to turnkey, customer-specific solutions.

Using the 3D drawing program Autodesk Inventor, we ensure a precise and optimized production basis that minimizes errors and creates value for both the customer and Venning Maskinfabrik.

At Venning Maskinfabrik, we prioritize close customer contact and ensure professional design and project management throughout the entire process.

Our dedicated employees follow your tasks and projects from start to finish to deliver the best solutions.